Laser Machine Service near Frome, 2 x Universal Laser Systems – Frome Hardware

A visit to a new customer, Frome Hardware was required as the customer had requested a service on their 2 x Universal laser systems and to inspect the associated extraction units. The laser service was conducted by our highly experienced service engineer ‘Gavin Edwards’. The service visit included: –

Upon arrival at Frome Hardware the flatbed machines was visually inspected.

The 2 x universal flatbed machines were a X2-660 unit and a Versa unit. Both units were in visually good order.

X2-660 Universal Laser System

The X2-660 machine was given an internal clean of the bed and the extraction ports within the lasers working area.

The mirrors and the main focusing lens were all inspected and cleaned. The focusing lens was not secured properly into the housing due to an adhesive failure. The customer had a replacement lens and this was installed into the machine. Although it was noted that this lens had a visible scratch/mark on the outer surface. The customer then ordered a replacement lens from the manufacturer.

Laser Machine Service Near Frome - Universal Laser - Damaged Lens
Laser Machine Service Near Frome - Universal Laser

The unit was reassembled and the rest of the service was carried out. This included the following items: –

  • Inspected, cleaned and oiled linear bearings
  • Inspected Electronics Inspection
  • Inspected and tested Safety Interlocks Inspection & Test
  • Inspected and tested all sensors
  • Cleaned the extractor grill

Upon inspecting the safety interlocks the customer reported that they were having to use separate magnets to get the machine to operate correctly.

Laser Machine Service Near Frome - Universal Laser

The magnetic interlocks was inspected and found to be working correctly, so it was advised to the customer to use magnetic strips, as this can improve engagement and avoid hystersis of the interlock.

The beam alignment was checked and was found to be good. The laser power was measured from the exit of the laser nozzle and was shown to be 62w @100% power.

Laser Machine Service Near Frome - Universal Laser

The service visit now moved onto the Versa Universal laser system: –

Universal Laser – Versa Laser

Laser Machine Service Near Frome - Universal Laser - Versa
Laser Machine Service Near Frome - Universal Laser - Versa

The mirrors and the main focusing lens were all inspected and cleaned. The focusing lens had a visible scratch/mark on the outer surface. The customer then ordered a replacement lens from the manufacturer. Mirror 2 was contaminated but this was able to be cleaned, and was placed back into the system

Laser Machine Service Near Frome - Universal Laser - Damaged Lens
Laser Machine Service Near Frome - Universal Laser - Dirty Mirror

The exit aperture of the laser was also inspected as was found to be contaminated, this required a thorough clean, but was able to be cleaned properly

Frome Hardware Versa Dirty Output Lens

The unit was reassembled and the rest of the service was carried out. This included the following items: –

  • Inspected, cleaned and oiled linear bearings
  • Inspected Electronics Inspection
  • Inspected and tested Safety Interlocks Inspection & Test
  • Inspected and tested all sensors
  • Cleaned the extractor grill

The beam alignment was checked and was found to be good. The laser power was measured from the exit of the laser nozzle and was shown to be 32w @100% power.

We can supply suitable replacement consumable components, including manufacturer-supplied or OEM-equivalent parts where appropriate, depending on system age and availability. Visit our online shop.

If you would like further information on our Laser Machine Service near Frome capabilities or anywhere else in the country, or any other Laser Training requirement or Laser Application, please request a call back or, talk to one of our service engineering specialists by going to our contact page – link below.

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Frequently Asked Questions:

How do I improve Inconsistent Cutting Depth?

Verify that the laser head is correctly focused for the material’s thickness
Check for debris or dust on the mirrors and lenses.
Ensure that the cutting bed is level across the entire work area.

How do I stop the laser from cutting unevenly?

Inspect and clean the optical components (mirrors and lenses).
Check that the work bed is level; an uneven bed will affect cutting depth.
Ensure the material is flat and secured in place on the bed.

How to stop the laser head dragging on Material

Ensure that the material is flat and not bowed or warped.
Check the height adjustment of the laser head and set the correct z-axis distance.
Verify that the workpiece is secured properly on the bed.

Independent service provider disclaimer: Thinklaser is not affiliated with or endorsed by any laser system manufacturer unless explicitly stated.

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